How Are Old Town Kayaks Made

How Are Old Town Kayaks Made? Complete Process – 2022

Old tow kayaks are not only lightweight, but they’re also comfortable and easy to use. With so many different models to choose from, we know there’s an Old Town Kayak perfect for everyone.

Old town kayaks are the perfect kayaks and everyone asks about how are old town kayaks made?

Well, Old Town Kayaks are made with a patented process that starts with a three-dimensional mold. This allows for the kayaks to be extremely durable and lightweight.

In this article, we’ll take a closer look at how Old Town Kayaks are made and what sets them apart from other brands.

How Are Old Town Kayaks Made?

The Old Town kayak factory is located in Old Town, Maine. The company has been making kayaks for over 100 years and continues to produce high quality boats. The following is a step-by-step guide on how Old Town kayaks are made.

Step 1. Gather Materials

The first step in making an Old Town kayak is to gather all of the necessary materials. This includes the hull, deck, bulkheads, hatches, and hardware.

Step 2. Cut Hull and Deck

Old Town uses a CNC router to cut the hull and deck out of a sheet of polyethylene plastic. The hull and deck are then welded together using high frequency welding.

Step 3. Attach Bulkheads

The bulkheads are attached to the hull and deck using screws, bolts, or rivets.

Step 4. Install Hatches

Old Town kayaks have two types of hatches: day hatches and storage hatches. Day hatches are small hatches that provide access to the cockpit. Storage hatches are larger hatches that provide access to the bow or stern storage compartments.

Step 5. Install Hardware

The hardware includes the handles, straps, and bungee cordage. The hardware is installed using screws, bolts, or rivets.

After following these steps, an Old Town kayak is ready to be used. Enjoy your new kayak and paddle safely!

Note: There are many old town kayaks are available in the market but the old town kayak that I personally recommend is mentioned below:

How Long Does It Take To Make An Old Town Kayak?

On average, it takes about 10-15 hours to build an Old Town kayak. However, the time it takes can vary depending on the model and the level of difficulty. Additionally, if you are adding any customizations or features, it may take longer.

Also, keep in mind that the first time you build a kayak, it will probably take longer than subsequent times. This is because you will be less familiar with the process and will need to take more time to read the instructions and double-check everything.

What Types Of Materials Are Used To Make An Old Town Kayak?

The old town kayaks are made out of a variety of materials, including:

  • Fiberglass: Fiberglass is a durable material that can withstand a lot of wear and tear. It’s also a lightweight material, which makes it ideal for kayaks.
  • Resin: Resin is used to add strength and durability to the kayak.
  • Vacuum: A vacuum is used to remove any excess air from the kayak during the manufacturing process.
  • Heating: The kayak is heated in order to cure the resin and create a hard shell.
  • Painting: The kayak is then painted with waterproof paint.
  • Packaging: The kayak is then packaged and shipped to the customer.

The material used to make an Old Town kayak can vary depending on the size and model of the kayak. However, most kayaks are made out of fiberglass and resin. They are also lightweight, making them easy to transport and use.

Who Makes Old Town Kayaks, And How Do They Test Them For Quality?

Old Town kayaks are made by a company called Old Town Canoe. They have been making kayaks for over 100 years and are known for their quality and durability.

In order to test the quality of their kayaks, Old Town Canoe uses a variety of methods, including:

  • Testing the strength and durability of the kayak in various conditions
  • Floating the kayak in different types of water to test for leaks
  • Using a variety of paddles to test the kayak’s stability

Old Town Canoe also offers a warranty on their kayaks, so you can be sure that you’re getting a quality product.

Conclusion

At the end of this article about how are old town kayaks made, you should have a better understanding of the process that goes into making these kayaks. You should also know about the different materials used to make them and how Old Town Canoe tests their products for quality. If you’re in the market for a new kayak, be sure to check out Old Town Kayaks.

FAQs

Q1. What type of kayaks does Old Town make?

Old Town makes a variety of kayaks, including recreational kayaks, fishing kayaks, and touring kayaks.

Q2. How is the quality of Old Town kayaks tested?

Old Town Canoe uses a variety of methods to test the quality of their kayaks, including testing the strength and durability of the kayak in various conditions, floating the kayak in different types of water to test for leaks, and using a variety of paddles to test the kayak’s stability.

Q3. What type of warranty does Old Town offer on their kayaks?

Old Town offers a warranty on their kayaks, so you can be sure that you’re getting a quality product.